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PROJECT 06 / AUTOMOTIVE / ENTERPRISE UX / AI INTERACTION DESIGN

Predictive Maintenance+ Remaining Useful Life (RUL)

Turning AI predictions into meaningful maintenance decisions.

Predictive maintenance systems can estimate the remaining useful life of vehicle components. But presenting a prediction is not the same as helping someone understand what it means. This project explores how interface design can translate AI-based maintenance predictions into understandable information and actionable guidance.

01 / UNDERSTANDING VEHICLE HEALTH

From prediction
to understanding.

Exploring human-centred interfaces for predictive maintenance, with a focus on how vehicle health information, Remaining Useful Life (RUL) estimates and maintenance recommendations are communicated to users.

Digital twin visualization of a vehicle with a highlighted component.

02 / THE DESIGN CHALLENGE

A number alone
is not enough.

An RUL prediction can indicate how much useful life may remain in a component, but users still need to understand its significance.

The design challenge was to make predictions easier to interpret and connect them with appropriate maintenance decisions.

Three interface approaches explored

  1. 01
    Raw Prediction

    Displaying numerical RUL information.

  2. 02
    Contextual Explanation

    Adding meaning and interpretation.

  3. 03
    Action-Oriented Guidance

    Connecting predictions with recommended next steps.

Digital twin tyre RUL visualization comparing raw, contextual and action-oriented interface variants.
Vehicle digital twin monitoring interface showing component status and active faults.

03 / RESEARCH AND DESIGN INSIGHTS

Designing for
better decisions.

An exploratory study involving nine participants used tyre health as a representative predictive maintenance scenario. Participants evaluated three interface approaches through scenario-based maintenance tasks.

  • Raw numerical predictions created ambiguity.
  • Contextual explanations improved interpretation.
  • Action-oriented guidance supported more consistent maintenance decisions.

These observations are exploratory and should not be treated as statistically generalizable.

04 / CLOSING

Intelligence needs an
understandable interface.

Predictive maintenance is not only about estimating when a component may require attention. It is also about communicating that information clearly enough to support informed decisions.

The project demonstrates how human-centred interaction design can help bridge the gap between AI-generated predictions and practical maintenance guidance.

This work explores interface concepts and research; it does not represent a deployed production system.

RESEARCH PRESENTATIONS / 2026

Research Presented at International Conferences

The research was presented at two international conferences in 2026, exploring visual digital twin interfaces and human-centred communication of predictive maintenance information.

ICETMRSF 2026 certificate for the Digital Twin Framework presentation at Tezpur University.
ICETMRSF 2026

Digital Twin Framework - Tezpur University, March 2026

IC2TMA 2026 certificate for the Predictive Maintenance Communication presentation in Pune.
IC2TMA 2026

Predictive Maintenance Communication - Pune, April 2026